|
EPS SANDWICH PANEL
LINE
REPORT
Technical Specifications
Specifications of the panel line
|
Overall power equipment: |
32 kw |
|
Size of the line: |
overall length of the line
is 45000mm |
|
Overall width of the line: |
4500mm(max) |
|
Overall height of the line: |
2200mm |
|
Overall weight of the line: |
~22
t |
Main Parts of the EPS Sandwich
Panel Line:
1.
Forming machine
a.
Uncoiler
b.
Into shearing device
c.
Forming machine itself
d.
Roll former machine for the cup
e.
Control Panel
2.
Panel machine
a.
Leveler for thickness
i.
Composite rubber rollers
b.
Glue section
i.
Glue pumps
ii.
Spread uniformly device
c.
Apply Guard Film
d.
Grooving device
e.
Into shearing
f.
Roller former device for C channel
g.
EPS edge cutter
Machinery Parts:
1.
Forming Machine
a.
Uncoiler
|
Type of uncoiler: |
Manual |
|
Material of coil: |
color coating coil |
|
Thickness of sheet: |
0.3~0.8mm |
|
Width of coil: |
1250mm |
|
Weight of coil: |
≤ 5
t |
|
Inside diameter of coil:
|
480~520mm |
b.
Into Shearing Device
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Type of Shearing: |
Electrical Shearing |
|
Driven Power: |
0.75 kw |
c.
Forming Machine Itself
|
Design
of profile: |
see list and drawings
attached |
|
Type
of forming: |
two layer forming |
|
Stands
of forming: |
14 stands bottom layer;
12 stands top layer |
|
Roller
diameter: |
¢72mm ¢80mm |
|
Material
of roller: |
45
steel heat treatment |
|
Thickness
of chromic plating of roller surface: |
0.05~0.06mm |
|
Speed
of forming: |
5~6.0m/min synchronies with
panel machine |
|
Type
of synchronies: |
electrical synchronies |
|
Driven
power: |
3.0 kw |
|
Installation
instruction: |
two parts |
|
Size
of forming machine: |
11000×2200×2200mm |
|
Weight
of forming machine: |
~12 t |
d.
Control Panel
|
Electrical Voltage: |
380V/3Ph/50Hz |
|
Type of controlling: |
PLC (Mitsubishi Japan) |
|
Touch screen: |
Mt506 (Taiwan) |
|
Speed measure device: |
OMRoM (Japan) |
|
Parts of electrical control
system: |
Simenz |
|
Transducer: |
(Mitsubishi Japan)/0.4KW
(Made in China) |
|
Model: |
Ximing Machine |
|
Manufacturer: |
Shanghai Ximing Panel
Machine Co. Ltd. |
2.
Panel machine
a.
Leveler for thickness
i.
Composite rubber rollers
|
roller diameter: |
150 mm |
|
thickness of composite
rubber layer: |
10mm |
|
hardness of composite
rubber layer: |
60 |
|
number of rollers: |
26 |
b.
Glue section
i.
Glue pumps(Gear Pump)
|
numbers of pump: |
4 sets
(top and bottom each
2) |
|
Driven
power: |
0.37 Kw |
|
Flow volume of glue: |
0~0.4 kg per pump |
|
type of flow volume control: |
Change frequency |
|
Scale of glue:
(white): |
(Black) 1.5 |
ii.
Spread uniformly device
|
speed of spreading: |
80 times/min |
|
driven power: |
0.5kw ×3 |
c.
Apply Guard Film:
|
Type of apply guard film: |
Automatic |
d.
Grooving device
|
Grooving: |
according to the design
requirement |
|
depth of groove: |
0.5~1.0mm |
e.
Into shearing
|
type of shearing: |
Electrical |
|
numbers of shear: |
2 sets (top and bottom
each one) |
|
Driven power: |
0.75KW |
f.
Roller former device for C channel
|
numbers
of forming device: |
2 sets |
|
speed of forming: |
0~6.0m/min
synchronies with
panel machine |
|
type of synchronies: |
Electrical synchronies |
g.
EPS edge cutter
|
type of cutting: |
electrical heat cutting |
|
numbers of heater: |
3 |
|
power of heater: |
2.5kw×6 |
|
driven power: |
0.75kw |
3.
Electrical Control system Part
|
Electrical Voltage: |
380V/3Ph/50Hz |
|
Type of controlling: |
PLC (Mitsubishi Japan) |
|
Touch screen: |
Mt506 (Taiwan) |
|
Speed measure device: |
OMRoM (Japan) |
|
Parts of electrical control
system: |
Simenz |
|
Transducer: |
(Mitsubishi
Japan)/0.4KW
(Made in China) |
4.
Additional Machine
a.
EPS grooving
machine
|
Main driver power: |
4 kw |
|
driven power for grooving: |
1.1kw ×2 |
|
speed of grooving: |
0-400mm |
b.
EPS Waste
collector
|
type of collecting: |
Vacuum |
|
driven power: |
2.2
Kw |
c.
Panel cutter
|
Material |
Type of cutting |
Driven power |
Thickness of panel |
Length of panel |
|
rock wool |
saw blade |
4.0kw |
100mm/ 140mm |
1200~30000mm |
|
EPS |
shearing cutter |
1.5kw×2 |
40-300mm |
|
Movement of cutter: |
1800mm
(cylinder
distance) |
|
Type
of operating: |
touch screen |
|
Overall
weight of cutter: |
~ 1.5 t |
Production of panel line
The sandwich panel machine line can
manufacture different types of sandwich panels specified as follow:
1.1
Apron Type (H Shape) Splicing Type Wallboard—Roof and Wall:1000 and 1200mm
 
1.2
Tongued-and-Grooved Wallboard--Wall: 950 and 1150mm
 
1.3
Tongued-and-Grooved Wallboard--Wall: 1150mm
 
1.4
Lapped Type,4 Waves: 980mm
 
Packing Lists
Packing list for the 40’ top open container
Mainframe 1 piece
Feeding conveyer 1 piece
Rockwool profile 2 sets
Ladder 1 piece
Dust collector 1 piece
Fasten machine 6 pieces
Coiler hooker 1 piece
Base of cutter 1 piece
Glue pipe 6 pieces
Corrugated pipe 1 set
Glue container 3 pieces
Glue brush 4 pieces
Corrugated hooker 4 pieces
Screw for base 16 pieces
Adjust piece 16 pieces
Three direction screw 1 piece
Strengthen pipe 25 m
Plastic paper 30 m
Sponge package 2 m
Light pipe 2 pieces
Infrared ray heater 12 pieces
Rollformer wire 1 bag
Wooden box for spare parts 1 bag
Packing list for the 40’ front open container
Roll former machine 1 piece
Conveyer 1 piece
Cutting machine 1 set
C
purling machine 1 piece
Simple slitter 1 piece
Profile machine 1 set
EPS Shelf 1 set
EPS pipe 4 pieces
Uncoiler 1 piece
Profile material feeding 3 sets
Steel profile curve 2 pieces
Guardrail 1 set
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