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EPS SANDWICH PANEL LINE REPORT

Technical Specifications

Specifications of the panel line

Overall power equipment:

32 kw

Size of the line:

overall length of the line is 45000mm

Overall width of the line:

4500mm(max)

Overall height of the line:

2200mm

Overall weight of the line:

~22 t

Main Parts of the EPS Sandwich Panel Line:

1. Forming machine

a. Uncoiler

b. Into shearing device

c. Forming machine itself

d. Roll former machine for the cup

e. Control Panel

2. Panel machine

a. Leveler for thickness

i. Composite rubber rollers

b. Glue section

i. Glue pumps

ii. Spread uniformly device

c. Apply Guard Film

d. Grooving device

e. Into shearing

f. Roller former device for C channel

g. EPS edge cutter

Machinery Parts:

1. Forming Machine

a. Uncoiler

Type of uncoiler:

Manual

Material of coil:

color coating coil

Thickness of sheet:

0.3~0.8mm

Width of coil:

1250mm

Weight of coil:

≤ 5 t

Inside diameter of coil:

480~520mm

b. Into Shearing Device

Type of Shearing:

Electrical Shearing

Driven Power:

0.75 kw

c. Forming Machine Itself

Design of profile:

see list and drawings attached

Type of forming:

two layer forming

Stands of forming:

14 stands bottom layer; 12 stands top layer

Roller diameter:

¢72mm ¢80mm

Material of roller:

45 steel heat treatment

Thickness of chromic plating of roller surface:

0.05~0.06mm

Speed of forming:

5~6.0m/min synchronies with panel machine

Type of synchronies:

electrical synchronies

Driven power:

3.0 kw

Installation instruction:

two parts

Size of forming machine:

11000×2200×2200mm

Weight of forming machine:

~12 t

d. Roll Former Machine for the Cup

e. Control Panel

Electrical Voltage:

380V/3Ph/50Hz

Type of controlling:

PLC (Mitsubishi Japan)

Touch screen:

Mt506 (Taiwan)

Speed measure device:

OMRoM (Japan)

Parts of electrical control system:

Simenz

Transducer:

(Mitsubishi Japan)/0.4KW (Made in China)

Model:

Ximing Machine

Manufacturer:

Shanghai Ximing Panel Machine Co. Ltd.

2. Panel machine

a. Leveler for thickness

i. Composite rubber rollers

roller diameter:

150 mm

thickness of composite rubber layer:

10mm

hardness of composite rubber layer:

60

number of rollers:

26

b. Glue section

i. Glue pumps(Gear Pump)

numbers of pump:

4 sets (top and bottom each 2)

Driven power:

0.37 Kw

Flow volume of glue:

0~0.4 kg per pump

type of flow volume control:

Change frequency

Scale of glue: (white):

(Black) 1.5

ii. Spread uniformly device

speed of spreading:

80 times/min

driven power:

0.5kw ×3

c. Apply Guard Film:

Type of apply guard film:

Automatic

d. Grooving device

Grooving:

according to the design requirement

depth of groove:

0.5~1.0mm

e. Into shearing

type of shearing:

Electrical

numbers of shear:

2 sets (top and bottom each one)

Driven power:

0.75KW

f. Roller former device for C channel

numbers of forming device:

2 sets

speed of forming:

0~6.0m/min synchronies with panel machine

type of synchronies:

Electrical synchronies

g. EPS edge cutter

type of cutting:

electrical heat cutting

numbers of heater:

3

power of heater:

2.5kw×6

driven power:

0.75kw

3. Electrical Control system Part

Electrical Voltage:

380V/3Ph/50Hz

Type of controlling:

PLC (Mitsubishi Japan)

Touch screen:

Mt506 (Taiwan)

Speed measure device:

OMRoM (Japan)

Parts of electrical control system:

Simenz

Transducer:

(Mitsubishi Japan)/0.4KW (Made in China)

4. Additional Machine

a. EPS grooving machine

Main driver power:

4 kw

driven power for grooving:

1.1kw ×2

speed of grooving:

0-400mm

b. EPS Waste collector

type of collecting:

Vacuum

driven power:

2.2 Kw

c. Panel cutter

Material

Type of cutting

Driven power

Thickness of panel

Length of panel

rock wool

saw blade

4.0kw

100mm/ 140mm

1200~30000mm

EPS

shearing cutter

1.5kw×2

40-300mm