Tile forming machine           

                l INTRODUCTION

                 XiMing roll forming machine which takes the COPRA, designing software for cold rolling production and applies for the first step of rolling design, calculation, molding technique simulation, blueprint optimization and roller design to rough molding management, digital machining and quality control. we applies for the COPRA in the whole process. The greatness of COPRA is combined with Ximing's great experience of 15 years completely and this make Ximing be with might double in production for clients. Realize your dream with CORPA.                     

                l DRAWINGS OF PROFILE

l TECHNICAL PARAMETER

² suitable Materials specification:

---  Materials:      galvanized steel sheet; pre-painted steel sheet. 
--- Thickness:     0.2 ---1.00 mm
--- Input width:     1250 mm 
--- Steel tensile strength:   37 kg/mm2 or 400 mpa.
---- Product specification:   refer the profile’s drawing attached.   

² Production Process:  

                Loading --- feeding --- hand shearing --- roll forming ---punch---hydraulic cut off- - receiving

² One complete set of production line consist of following units:

A.  Decoiler 1 set
---  Manual type .
---  Max. load capacity: 5000kgs
--- coil specification:       

inner diameter: 480—620 mm;                                              　　　　　　        　　　outer diameter: 1800mm;                              

Max. width: 500mm

--- Rotate speed adjustable:  0--20 RPM

B.  Hand-operated shearing device before material feeding.  1set 

C.  Rollforming machine        1 set

--- Forming steps: 20 stations with entry guide stand. Each station consist of 2 sets of roller around 2 shafts one up and one down.

--- Main machine base is assembled by high class and precise welding treatment.

--- Transmit system: servo motor drive the reduction gearbox changes over to the forming rollers simultaneously.

--- Main machine motor: 6KW; 380V, 50HZ,  

--- Rollforming speed adjustable:    5-7 M/Min 

--- Forming roller:  1 complete set of 20 stations.

--- Roller’s specification: 45# steel, plating chrome; the surface of roller had been heat treated and hardness up to HRC55-57.

--- Shaft: 45# steel with heat treatment;

--- The bearing with the shaft are capable of being adjusted according to the change of the thickness of material.

D.  Automatic hydraulic punching unit    2sets 

--- With 2 sets of step punching die.

--- Individual oil station for hydraulic punching and cut-off both.

--- Main motor for oil station: 11 KW

--- Punching speed: 0-20 strokes/Min

--- The distance between punchs set by touchable screen rang: 0--9999

E.  Hydraulic cut-off system 1 set

---  Material of the cut-off blade: Cr12; hardness: HRC57-60;

---  Clean cut without burring; wear-resistance, good steel structure.

--- Length tolerance: + 2mm/10m

--- Cut-off blade: 1 set 

--- Hydraulic oil station supplying power to system   1 set --- With oil fan cooler.

F.  Product run-out table   1 set

--- Simple frame by weld for run out   4 pcs

G.  Control system and electric component and hydraulic parts ---- Controlled by servo motor + touchable inter-face; main brand: "Panasonic" "Omron"

H. Special note:
1. the front of machine will be as below

Such the drawing will be

2.electrical shear before the feeding, which is connected to PLC, with touchable button to shear automatically

3.with grease oil continuous dipping device before punching to void any scrap

4.with stand wall system

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